Small and medium-sized enterprises in the plastic mold industry will encounter development bottlenecks in a certain period of time. Operating costs have been rising, but it is difficult to find the “location” of the cost. We call this “hidden cost”. This article summarizes the various “hidden costs” of enterprises, which can be used for self-inspection.

  1. Meeting costs. The management of mold companies is nothing more than a race against time. Meeting is a collective activity for mold companies to solve problems and issue instructions, but it is also a high-cost business activity. And many managers of plastic mold companies have not mastered the meeting skills, there are “no preparation before the meeting, no theme during the meeting, no implementation after the meeting, no need to attend the meeting, no time control, and no bounds to speak”.
  2. Purchasing costs.There used to be a two shot plastic mold company. When doing a new project, the daily operating cost of the project team was RMB 80,000. However, on the eve of the product launch, the purchasing department purchased more than RMB 100,000 of two shot materials. It took a week for the reason to find low-priced suppliers to save procurement costs. As a result, the entire marketing team could not complete the contract fulfillment delivery date after waiting one more week
  3. Communication cost. In most mold companies, you will find that serious distortions occur in the communication process between colleagues, or the words are not satisfactory, or the answers are not asked, or a hundred people have their own understanding. Let many processes become invalid processes, or lose many important opportunities. If it is too big, it may bring hidden dangers to enterprises. This is a typical cost increase caused by poor communication.
  4. Overtime cost. Many bosses in the mold industry always believe that employees “work overtime” after get off work “forgetting sleep and food” is a phenomenon of dedication. But hardly realize, this may imply a high cost. The reason for working overtime is not necessarily because the work is too heavy, it may be caused by the low efficiency of the employees. If the objective task is really heavy, then the company should add new personnel and positions in time for real development and progress. Overtime work consumes more energy and physical strength of employees, and seriously overdrafts the health of employees. In the long run, some important employees will not be able to perform their performance for a long time, and it will bring hidden dangers to the company. For example, some mechanical operators work overtime for a long time. It leads to mental disorders and accidents, and enterprises have to pay a heavy price for this.
  5. The cost of talent turnover · The loss of employees, especially old employees, will undoubtedly bring expenditures that are several times higher than their income for mold companies. After many small mold companies have been in business for many years, you find that they have always been such a small team, and apart from the boss, none of the employees stayed from the beginning of the establishment of the company. This may be an important reason for its failure to develop.
  6. The cost of position misplacement.There is a famous saying in human resource management “put the right people in the right place”. Unfortunately, there are really not many companies that can really do this.
  7. Process cost.The chaos of enterprises is mostly due to the process, which is a common problem in the management of mold enterprises. For companies with slow development, the process must be chaotic or unreasonable. They bear high costs for this, but they have been turning a blind eye.
  8. Stagnant resource costs.Stagnant resources can be said to be the most extensive “hidden costs” in plastic mold companies, such as idle equipment, overstocked inventory, low-utilization jobs, idle funds, and idle businesses. Although they may not continue to consume the investment of plastic mold companies, they are part of the assets of plastic mold companies, and the company will bear hidden costs such as interest.

9.Mold corporate culture cost

Many people may disagree that mold corporate culture will become a cost, but it is true. We will find that the employees of some mold companies are sluggish and extremely inefficient. No         matter how good employees are, as long as they enter, they will either leave soon or they will become like that. We have to say that this is an “environmental” issue. And this “environment” is        exactly the corporate culture of this company.

  1. Credit cost We have found that many large and small mold companies are accustomed to defaulting on payment from suppliers, accustomed to defaulting on employee salaries, accustomed to deducting others, accustomed to defaulting on bank loans, etc., thinking that this can reduce the pressure on corporate liquidity. But in the long run, this will become a serious hidden cost of business operations.

11.Risk cost

It is the dream of every mold entrepreneur to push the mold enterprise into the fast lane. But the risk factor also increased simultaneously. Especially large and medium-sized plastic mold companies, although they are developing rapidly and earning a lot of money, but once a crisis occurs, it will be catastrophic.

  1. Mold entrepreneur cost

There is a saying that goes well, (a raging soldier; a raging nest). Die entrepreneurs are like the leader of an army, and they are the most expensive employees of die companies. The bosses of many private enterprises have turned themselves into the “emperor” of mold companies. Everything is in charge, and all employees have become execution machines. However, the shortcomings of entrepreneurs’ personal factors will add a heavy cost burden to enterprises.

It can be seen from the above that plastic mold companies often have to bear a lot of burdens in their operation and management. Discovering and effectively reducing the above hidden costs may be a powerful measure for mold companies to progress.

With the development of the 21st century, the total number of production enterprises and employees in my country’s mold industry has leapt to the first place in the world, and the production and sales volume ranks third in the world. In real life, many substances will use plastic injection molds, plastic molds, and two shot mold injection molding products. The production of plastic products is firstly based on the development and design of plastic molds. Plastic molds are a basic tool for the production of plastic products. The precision of the mold directly affects the structural integrity and dimensional accuracy of the plastic products. The production of all kinds of plastic products requires the design and manufacture of plastic molds, injection molding, and surface treatment. Among them, the precision mold has a complex structure, high surface quality and high technical standards. It is a technology and capital-intensive product. The production process requires high speed Processing and super-finishing technology, rapid prototyping technology, automatic control technology, polymer material processing application technology, etc., involving machinery, metal materials, polymer materials, chemical materials, electronic and electrical, automation control and other fields, technical comprehensive requirements are high.
At present, the largest market in my country’s mold industry is the automobile industry, electronic information industry, home appliances and office equipment, machinery and building materials industries. With the rapid development of our country’s national economy, the increase in people’s income levels, and the increasing demand for automobiles, electronic consumer products, home appliances, etc., these industries have entered a stage of rapid development in recent years and have become the rapid development of my country’s plastic mold industry.

Now there are children’s toys, industrial supplies, daily necessities, medical equipment, etc., have you noticed that they have a more beautiful appearance than before?The two colors are packaged together, which is very beautiful and feels excellent. This is a two shot mold process result of injection molding. So how is the two shot mold injection molded? Next, let’s talk about this topic.

Two shot molds are actually injection molding of two plastic materials on the same injection molding machine. The injection molding is divided into two injections, but the product is only ejected once. The first injection molding is the half product. In the plastic injection control of A color, the quality of the A half product is directly related to the B color encapsulation problem. If the A product is not well, then the B color injection molding will produce flashing, which affects the appearance of the product. Therefore, B-color products must ensure the precision of the mold, because the product sealing position is directly A-color products. Moreover, the last stage of the B-color injection molding machine is definitely slower than the injection molded product to achieve perfect results.

Two shot mold injection molding can be roughly divided into two categories:

  1. The mixed-color two-color injection mold, that is, the two nozzles of the injection molding machine alternately inject materials of different colors into the same cavity to form a colorful product without obvious boundaries
  2. Double-layer twoshotinjection mold, that is,two nozzles inject two materials successively to form a two-color product with a clear boundary. The first nozzle injects the material into a small cavity and then forms, and then the mold is opened but not  eject.After the mold is rotated 180 degrees, the mold is closed, and then the second nozzle injects another material into the large cavity that already has the first material, so that the two materials are stuck together and the mold is ejected for the second time.

Most of them now adopt the second method. With the development of economy and the progress of science and technology, the use of two shot mold products is more and more widely used, and they are more and more loved by many people. Therefore, two shot molds and tools are more and more favored by many companies. With the coming technology has been developed and improved by leaps and bounds,we have provided our customers with many high-quality two shot molds and beautiful two-color plastic products. Jiekai is still learning and working hard…I am waiting for you in Dongguan Jiekai…

Because we have cooperated with GM Company of India for many years, our moulds and products have been favored by customers, and we have established a good relationship in foreign countries.

Through the introduction of their friends, an Indian company has made a connection with our Jiekai Plastic Mould Factory. It has flown from New Delhi, India, to China to visit our plastic mould factory.

To investigate and discuss cooperation matters.

All the staff of Jiekai warmly welcomed their arrival. During the meeting, Mr. Chen introduced in detail the development process and model of Jiekai in recent years.

In terms of technical ability and future development direction, the guests also talked about the development of their company. They talked very speculatively and were full of confidence in the follow-up cooperation.

We visited the mould workshop and injection workshop of our plastic mould factory.

Customers are very satisfied with the scale, equipment, production speed and quality of our plastic mould factory, and will sign a contract with our plastic mould factory soon.

Thank you very much for the arrival of Indian guests thousands of miles away. Your satisfaction is our pursuit! Jiekai Plastic Mould Factory provides you with the best quality products and services.

At the same time, we sincerely hope that friends at home and abroad will join us to “work hand in hand to create the future!”

news

I believe many people know that our Japanese products are strong and durable. This is mainly because we have the spirit of craftsmen. “Something is not good, we must find a way to do it well!” This requires our supplier has a good quality concept, otherwise, it will lead to a higher return rate.

The shell of the skin tester needs mirror polishing and injection molding of high-strength engineering materials to make it have good strength, feel and appearance. We have been working with Jiekai Mould Factory for several years. Almost all our bulk beauty machines were handed over to them. Jiekai has produced more than 20 million products for us. They not only satisfied us, but also satisfied our customers, and brought us a large number of customer orders. Their company is not only professional, but also has advanced equipment, rich experience, superb technology, reasonable price and fast delivery time.

The shell of the tester is designed and manufactured by Jiekai’s designers, with beautiful colors, exquisite appearance and strong wear resistance. The ABS/ASA material they use is not only green and environmentally friendly, but also has high strength. In the first year of cooperation with Jiekai, our skin detector sales increased by 30%. Choose Jiekai, no longer need to worry about after-sales.

news

The first feeling of cooperating with the injection mould manufacturer, Jiekai, is professionalism. Throughout the whole contact process, just in the early stage, they will do a lot of drawings, raw materials comparative analysis preparation work well. The switching die produced in the later stage not only has beautiful and smooth appearance but also has no bonding line.

The appearance and quality of the wall switch mold directly determine the sales of the switch, so we are very careful in choosing service providers, compared with hundreds of mold manufacturers, and even found state-owned enterprises, military enterprises etc., the results are not ideal. In the end, we chose Jiekai. First, we look at its experience in plastic mould industry for many years. Second, their overall professional strength is very strong. From mould design and programming, injection molding, spraying, silk printing, electroplating, assembly and distribution are exactly what we need.

news

Because we have been pursuing the perfection of our products, whether in appearance or in internal structure, we need to pursue very high quality. In order to find a stable and high-quality manufacturer, we have traveled all over the major cities of our country. As a result, we have not found a satisfactory manufacturer. At this difficult time, through some information on the Internet, We have noticed that Jiekai industrial manufacturers, through the company’s top level to the Jiekai factory for a strict review, and finally determine that they meet our requirements.

Up to now, we have cooperated with JetKay Plastic Mold Manufacturer for several years. Our lamp shell is injection moulded by their company. Because of the stable quality, our sales volume has increased by more than 30% compared with previous years. Thank you very much for the support of all JetKay’s staff. Choosing them really saves our company a lot of costs and saves a lot of money. Less heart